Ballistic Protective Ceramics

Ceramic Armor for Ballistic Protection of Personnel, Vehicles and Assets

CeramTec-ETEC ceramic materials can be used as a protective ceramics anywhere personnel, asset and vehicle protection is required. Here, ALOTEC® alumina and SICADUR® silicon carbide make up the largest share by far.

Ballistic Protective Ceramics

CeramTec-ETEC Ballistic Protective Ceramics

UN and NATO peacekeeping troops use ceramic-based supplementary armor plating on their vehicles to protect against direct fire, artillery and mortar shrapnel and mine explosions. Vehicles belonging to German peacekeepers operating in conflict zones are also equipped with ceramic-based protection systems. CeramTec-ETEC offers ceramic protective equipment components for body armor systems as well. In composite systems a ceramic plate is an important element that is fixed to a polyamide or glass-reinforced plastic backing using high-performance adhesives. The advantage of such a system is that its basis weight is about half that of armored steel while still providing individuals with approximately the same level of protection.

Composite Armor Systems with Advanced Ceramics

Ceramic is brittle, which makes it sensitive to shock. So on its own it offers very little ballistic protection. However, in composite systems such as ceramic-polymer composites ceramic has largely replaced the steels previously used for personnel and vehicle protection. One main reason for this is its up to 50% weight advantage. The protection offered by ceramic composite armor is based on a different mechanism. When a projectile impacts the ceramic surface the tip deforms, which enlarges the cross section of the impact. The projectile micronizes when it penetrates the ceramic.

The kinetic energy of the fragments is much lower due to their lower mass and is completely absorbed by elastic-plastic deformation in the backing. These composite systems take advantage of the following advanced ceramics properties:

  • High hardness
  • High tensile strength
  • High Young’s modulus
  • High velocity of sound
  • Low basis weight

Bullet-proof vest

As a manufacturer of advanced ceramics CeramTec-ETEC works closely with many systems suppliers to increase the ballistic performance for personnel protection, to reduce weight and improve comfort. Conventional bullet-proof vests do not provide complete protection against direct fire; only ceramic-based inserts are able to reliably meet the standards of higher safety classes.

“Nowadays most bullet-proof vests are equipped with monolithic ceramic plates.”

They feature two or more levels of curvature so they fit the body well for increased comfort. Variable production technology makes it possible to produce customized designs. In addition to the monolithic inserts, designs based on the use of smaller ceramic formats (such as 50 x 50 mm) can also be made. Under fire this minimizes crack propagation in the overall structure and increases multi-impact capability.

Composite armor systems used in ground vehicles, helicopters, ships and mobile containers

Composite armor systems based on advanced ceramics have proven their efficiency in many vehicle and asset protection scenarios as “add-on armor” or as integrated interior protection. They are used in ground vehicles, helicopters, ships and mobile containers. They protect against direct fire, mortar and artillery shrapnel and landmines. CeramTec-ETEC develops customer-specific protection systems based on the type, caliber, weight and speed of the projectile such as ceramic-polymer composite systems which have largely replaced conventional steel solutions.

“Ceramic composite armor is 30 to 50% lighter and meets the highest requirements of international standards for safe protection.”

ALOTEC® alumina and SICADUR® silicon carbide ceramic from CeramTec-ETEC provide the solution and set standards in terms of maintaining the tightest tolerances and reaching the highest level of ballistic protection.

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